Did you know that today, mechanical failure is responsible for around 20% of factory equipment downtime?
If your factory is not producing, you’re losing out. Implementing the proper factory maintenance schedule is integral for ongoing daily operations and site efficiency.
If you want to improve and streamline your maintenance plan, it pays to do a little research beforehand. That’s why we’ve put together this checklist for good site and equipment management procedures.
Read on for everything you need to know about essential factory maintenance.
1. Set a Realistic Maintenance Schedule
Maintenance should be planned ahead of time and based on the objectives and function of the factory. Manufacturers of industrial equipment give suggested schedules which can be followed as a guideline.
However, the fact is that each piece of equipment must be assessed and repaired based on its usage and condition. Most machines feature a warning system that alerts technicians when routine maintenance is required.
But, it isn’t always practical to carry out these maintenance tasks immediately. That’s why you should set a realistic and flexible maintenance schedule for your plant.
2. Keep a Supply of Spare Parts
Your maintenance team needs to have access to a good supply of spare parts at any given time. Waiting for lead times on spare parts you don’t have can damage productivity and affect site targets.
Spare parts vendors can suggest the best spare parts to have on hand. When technicians attend the factory, they will collaborate with management to identify essential components.
Having spare supplies on-site helps minimize downtime during repairs and keep production running on time.
3. Follow Checklists and Focus on Safety
Routine inspections are necessary to make sure that equipment is both safe and reliable. Creating checklists for employees and supervisors is the most effective approach for ensuring that maintenance jobs get done on time.
Make a maintenance checklist for every piece of equipment. Teach your personnel how to inspect:
- Fluid levels
- Wheels and other moving parts
- Electrical systems
Each piece of equipment, from your forklift truck to your single cell case packer, must be examined at the beginning of every shift to complete the checklist. This makes for effective and regular factory equipment maintenance.
4. Clean Equipment Regularly
An industrial operation produces dust and other contaminant materials. Mess is part of the job, and nobody expects your facility to be as clean as a hospital.
However, before their shift finishes, your personnel must perform routine cleaning of the equipment. When dust accumulates in filters or electrical systems, it can cause problems.
Address spills immediately, too. When moisture and dust come into contact within a machine, it might destroy essential components of the machinery.
Factory Maintenance Made Simple
So, that’s the 101 on maintaining good factory maintenance at your facility.
You want your factory to be running at maximum efficiency at all times. That’s where good a good maintenance plan comes into play.
Did you find this article informative? If so, be sure to check out the rest of the blog for more fascinating content.