3 Tips for Using a Rotary Die

3 Tips for Using a Rotary Die

Last Updated on March 20, 2022 by azamqasim

Die-cutting existed for almost 200 years. It helped many industries at the beginning of the industrial revolution to flourish. Today, the die-cutting global market will grow and reach $1081.4 million by 2026.

There are many types of die-cutting machines used today. One of them is the rotary die cutting machine.

Do you want to know more about how to use a rotary die? Read these tips to have a guide on how to use them.

1. Process And Types

Die-cutting is cutting materials into different forms using a metal shape or die. It’s usually for the mass production of custom-shaped objects.

There are many types of cutting dies available today. Choose according to your specific needs and purposes. But now we are going to talk about the rotary die cutting machine.


Rotary is a process in which two cylindrical dies cut the shape out of the material. There are two types of rotary die, the flexible and the solid.


A flexible rotary die is a sheet of steel going around a magnetic cylinder. A solid rotary die is a traditional die used in running longer applications.

Both dies are effective in cutting accurate shapes. But, there are still things you can look into if you are wondering which die to choose.

Flexible rotary dies are less expensive and are easier to make. They can deal with almost all materials and need less storage and space.

Solid rotary dies are more durable. They can also handle more challenging materials.

2. Proper Handling And Storing

To ensure that your machine will have a long lifespan, you need to know proper handling. Avoid bending a flexible die and placing the blade side down. Doing this can cause damage to your cutter or cylinders.

It is also vital to keep your machine stored in a safe place. Doing this can avoid accidents like dropping it or exposure to harmful elements.

You can wrap your machine in oil paper or hanging bags. You may also use cardboard rolls or flat boxes. Also, remember to treat your rotary dies with a light coat of acid-free oil before storage.

3. Cleaning And Maintenance

Maintenance of your rotary die cutter also includes cleaning them. It’s good to clean your machine at the end of each run. Assure that you clear up any remaining fibers, adhesives, or other residues.

Any remaining fibers or materials can affect the machine’s performance. Remember to inspect the machine for loose parts and debris build-up.

In line with this, always do a heat and pressure check. Keep a record of the pressure and temperature of the machine in each run. It can help you track any irregularities that signify electrical or hardware problems.

Follow These Tips To Using Your Rotary Die

If you encounter any problems using your rotary die, it is best to call trained technicians. They can be knowledgeable about troubleshooting your machine type.

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